In this post, our lamp repair and restoration expert, David Yanes, will walk us through what steps he takes to create a custom lamp! Note: Our repairmen are experts, don't try these techniques at home unless you are experienced and have proper safety equipment.
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| David Yanes at work on our lamp! |
Side-note: Our repair department can do wonders with restoring and troubleshooting old light fixtures, creating custom shade pendants, changing hardware finishes and much more!
For this project, we started with a vodka bottle that we wanted to turn into a lamp for a game room.
All repair work starts with a consultation with our repair and restoration experts, in this case David. He'll ask you a few questions like...
Would you like a pipe through the center, or no pipe?
Are we going to drill a hole?
What finish hardware are you looking for?
What type of socket? on/off or three way?
I decided that I would like a chrome pipe through the center, drilled hole on the bottom, nickel hardware and a three way nickel socket. David determined that the glass was sound enough to drill a hole through.
Let's look at the basic tools that we use to do a basic wiring like this...
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| From Left to Right. Phillips and flat head screwdrivers, pliers, wire stripper, needle-nose pliers, wire cutter. |
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| Diamond drill bit is useful for cutting glass, ceramic and porcelain |
David starts by drilling the whole for the wire to come through. Safety comes first, always wear eye protection and use water to keep the temperature around the drill area down!
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| Red marks the spot! |
After David drills the hole, the bottle is cleaned out and prepped for wiring. He starts by finding the right sized parts...
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| Parts from Left to Right. 18 GA clear wire with plug, nickel pipe, 3-way chrome socket, nickle saddle, nickel vase cap (actually a check ring) , nickel neck, bottle cap (will be converted to a finial) |
First he fits the pipe with check ring:
He uses a rubber ring between the metal check ring and the bottle, otherwise tightening may shatter the glass! The other components assemble and fit like a glove! If only every lamp could be this easy. Often we need clever solutions to some tricky mechanical problems...
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| Vase Cap |
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| Neck |
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| Decorative Nut...this is key! Along with a lock washer it holds the whole assembly in place...no gluing required! |
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| Finished hardware assembly. |
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| Another lock washer, the saddle holds the harp in place. |
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| The bottom socket cap, a portion of the socket shell, is added prior to electrical wiring |
Now for the electrical portion:
Threading the wire through the pipe
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| Stripping the wire and preparing for the electrician's knot |
The next step is critical! There is a special knot in the wire that prevents the wire from coming loose from the socket if the plug or wire was pulled on or stretched. Without this safety measure, a short circuit and/or a fire can result. Watch as David ties the knot like a sailor!
With the knot complete, David strips the wire, leaving the plastic sheath on the tips...why?
Don't confuse the positives with the negatives! Hint: With most wires, manufacturers put writing on the portion that connects to the gold screws, and a serrated edged plastic that goes on the silver screw. We used 18 gauge wire for the project.
Once the wire is connected to the socket, David clips the wire leaving a little bit of the plastic coating on the end for a neat and short circuit resistant connection. See why!
Finally, we can add the protective chrome shell, and test the connections with a bulb...
Lights up like a charm!
I also consulted with David to create a custom finial out of the bottle cap.
Finally, I worked with our shading expert and store manager, Wes, to get the perfect shade and harp size for my new lamp!
I would like to thank David Yanes for his efforts to help make this blog post possible! Thank you Wes Fanhani, our Store Manager, for shade selection. And of course, thanks to The Accessory Store for being an awesome place to make your ideas become a reality!
-Aaron Grade
